BC800-PRO Advanced Common Rail Injector Test Bench for Piezo and Solenoid Injectors

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BC800-PRO Advanced Common Rail Injector Test Bench for Piezo and Solenoid Injectors

The BC800-PRO is a professional-grade electronic diesel system test bench designed to simulate the Engine Control Unit (ECU) working conditions. It provides precise control signals for high-pressure common rail systems, including Bosch, Denso, Delphi, and advanced Piezoelectric ceramics. This machine is an essential diagnostic tool for maintenance personnel to accurately judge and repair the working status of high-pressure injectors.

With an integrated industrial control system and a comprehensive database, the BC800-PRO allows users to set and save drive signal parameters according to actual needs. Whether you are performing a quick check or a full calibration, this bench delivers reliable results for all major brands of common rail injectors in the market today.

Common Rail Injector Tester, Diesel Injector Test Bench, Piezo Injector Calibration

Supported Common Rail Injector and Pump Families

Component Type	Series	Typical Application
Solenoid Injector	Bosch 0445110 series	Light commercial vehicles
Piezo Injector	Bosch piezo injector	Passenger cars, SUVs
Solenoid Injector	Denso DCRI series	Japanese commercial vehicles
Solenoid Injector	Delphi EAV series	Heavy-duty commercial vehicles
Piezo Injector	Siemens piezo injector	European passenger cars
Common Rail Pump	Bosch CP3 / CP4 high pressure pump	Global common rail platforms

Advanced ECU Coverage

The professional-grade electronic diesel system test bench is designed to simulate the Engine Control Unit (ECU) working conditions. It provides precise control signals for high-pressure common rail systems, including Bosch, Denso, Delphi and advanced piezoelectric ceramics. The advanced platform is essential for global electronic diesel system service across passenger cars and commercial vehicles.

Frequently Asked Questions

Q1. Does it simulate the ECU?
Yes. The platform simulates ECU working conditions to provide precise control signals.

Q2. Which injector types are supported?
Bosch solenoid and piezo injectors, Denso DCRI, Delphi EAV and Siemens piezo injectors are supported.

Q3. Which brands are covered?
Bosch, Denso, Delphi and Siemens are covered for global compatibility.

Q4. Does it test common rail pumps?
Yes. Bosch CP3/CP4 high-pressure common rail pumps are tested on the platform.

Q5. Is it suitable for advanced electronic diesel service?
Yes. The advanced platform is essential for professional-grade electronic diesel system service.

High-Frequency OEM Injector Coverage

The platform supports thousands of injector part numbers across Bosch, Denso, Delphi, Siemens/Continental and VDO. Representative high-frequency references include Bosch 0445110295 / 0445110376 / 0445110698 / 0445116018 / 0445110561, Bosch 095000-0760 / 095000-5471 / 095000-5476 / 095000-6480 / 095000-7561, Denso 23670-0L020 / 23670-0R010 / 23670-30010 / 23670-30150 / 23670-30390, Delphi EJBR01501Z / EJBR02201Z / R00201Z / R00301D, Siemens/Continental 5WS40156 / A2C59517051, and Cummins 0445120007 / 0445120124 / 0445120129 / 0445120215.

Compatible Engines and Vehicle Applications

The diagnostic workflow covers commercial, off-road and passenger diesel platforms including Caterpillar C7 / C9 / C12 / C15 3406E, Cummins ISBe / ISDe / ISX / QSK / X15, Mercedes-Benz Actros OM471 / OM473 / OM926, Volvo D11 / D13, Scania DC13, MAN D2676, Detroit DD15, Komatsu PC200-8 / PC360-8 / WA380-6 / HD785-7, and Bosch CP1 / CP2 / CP3 / CP4 high-pressure pumps.

BC800-PRO Advanced Common Rail Injector Test Bench for Piezo and Solenoid Injectors Advantage

Universal Compatibility: Fully supports testing for Bosch, Denso, Delphi, Siemens, and Piezoelectric injectors with adjustable drive signals.
High-Precision Sensors: Utilizes high-precision flow sensors to ensure accurate measurement of fuel delivery and return at various working conditions.
Smart Database System: Built-in database with thousands of standard injector plans, supporting easy searching, editing, and adding of new part numbers.
Flexible Testing Modes: Features "Standard" and "Quick" startup modes to balance between comprehensive diagnostics and high-speed workshop throughput.
Automatic Report Generation: Quickly generates detailed test reports that can be analyzed, saved, or printed for professional customer service.
Industrial Grade Reliability: Designed to operate in environments from -10°C to 50°C with robust anti-interference technology and stable performance.

Remote Diagnostics Support: Online remote assistance is available for installation, calibration and software upgrades.
12 Months Warranty: Full machine warranty covers spare parts and remote support for one year after delivery.

After-Sales Service and Warranty

Remote Diagnostics: Online support via TeamViewer and remote desktop tools for software configuration, calibration profile updates and database upgrades.
Spare Parts Supply: Genuine spare parts available for shipment within 48 hours from the regional service center.
Training and Onboarding: On-site or remote operator training covering operation, calibration and software upgrades.
12 Months Warranty: Full machine warranty covers spare parts and remote support for one year after delivery.

parameter

Technical Feature	Specifications
Model	BC800-PRO
Main Engine Power	11KW / 15KW / 18.5KW (Optional)
Operating Voltage	3-Phase 380V / 220V (Optional)
Rail Pressure Range	0 - 2400 bar (Adjustable)
Supported Injectors	Bosch, Denso, Delphi, Piezo, etc.
Flow Measurement Accuracy	0.1 ml
Operating Temperature	-10 ～ 50 ℃ (14 ～ 122 ℉)
Relative Humidity	15% ～ 95% (Non-condensing)