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Professional HEUI Injector Test Bench and Calibration Stand for Caterpillar Engines
The HEUI Test Bench is a high-performance diagnostic system specifically engineered for Hydraulic Electronic Unit Injectors (HEUI). It provides a comprehensive solution for testing and calibrating injectors used in Caterpillar C7, C9, C-9, 3126, and Ford Powerstroke engines. This bench features a dual-circuit system that accurately simulates both high-pressure actuation oil and fuel delivery under real-world engine conditions. Equipped with a professional control system and high-precision flow sensors, it allows for the precise measurement of injection volume, return flow, and solenoid response time. Whether you are performing routine maintenance or deep-level reconditioning, this HEUI stand ensures your injectors meet stringent emission and power standards.











The platform is purpose-built for Caterpillar HEUI (Hydraulic Electronic Unit Injector) families used in commercial and off-road diesel engines. High-pressure oil rail simulation and electronic control signal generation provide full diagnostic coverage for Caterpillar C7 / C9 / C12 / C15 3406E / 3126B, Navistar DT466 / DT530 / DT570, and International HEUI applications.
The HEUI test bench supports the full Caterpillar HEUI engine family across on-highway trucks, construction machinery and marine applications. Calibration profiles include idle speed, partial load, full load and overspeed protection. Integrated high-precision flow meters deliver ±0.5% measurement accuracy for injector return-flow analysis.
Q1. What HEUI injectors are supported?
A: Caterpillar C7 / C9 / C12 / C15 3406E / 3126B HEUI injectors and Navistar DT466 / DT530 / DT570 HEUI injectors.
Q2. Does the platform simulate high-pressure oil rail?
A: Yes. Integrated high-pressure oil pump provides variable oil pressure from 0 to 30 MPa to simulate engine working conditions.
Q3. Is flow measurement accurate?
A: The high-precision flow meter delivers ±0.5% accuracy for return-flow and injection quantity analysis.
Q4. What languages does the software support?
A: English, Spanish, Russian, French, Arabic and more than 15 languages are available.
Q5. Is the platform suitable for commercial diesel service centers?
A: Yes. The industrial-grade design supports continuous commercial operation in professional Caterpillar service workshops.
The HEUI test platform covers Caterpillar C7 / C9 / C12 3126B, Navistar DT466 / DT570 / DT530, Ford Power Stroke 7.3L / 6.0L, Perkins 1300 series and International HEUI applications. Representative OEM references include Caterpillar 10R-7675 / 10R-7676 / 10R-7677, Navistar / International 1807329C92 / 1845428C92 / 1882080C92, and Ford F81Z-9E527-AA / F6TZ-9E527-AA.
The hydraulic actuation is generated by the high-pressure oil pump driven by the test bench. The platform performs injector response time measurement, injection quantity calibration and full-load sealing tests across 6 / 8 cylinder configurations without engine removal.
Q1. Which diesel engines are covered by this HEUI platform?
A: Caterpillar C7 / C9 / C12 3126B, Navistar DT466 / DT570, Ford Power Stroke and similar HEUI applications.
Q2. Is hydraulic actuation integrated?
A: Yes. The integrated high-pressure oil pump drives HEUI actuation without engine dismount.
Q3. Can this test bench test both HEUI injectors and HEUI pumps?
A: Yes. Both HEUI injectors and HEUI pumps are supported with dedicated adapter kits.
Full HEUI Range Support: Perfectly compatible with Caterpillar C7, C9, C-9, 3126, 3126B, and various HEUI fuel systems.
Dual-System Simulation: Simultaneously controls actuation oil pressure and fuel pressure to replicate authentic engine operation.
High-Precision Metering: Utilizes industrial-grade flow sensors to provide stable and repeatable data for injection and return volumes.
Professional Adapter Kit: Comes with a complete set of specialized fixtures and high-pressure oil/fuel lines for quick and secure mounting.
Advanced Solenoid Analysis: Measures the Begin of Injection Period (BIP) and electrical response time to ensure balanced engine performance.
Intelligent Control Software: Features a built-in database with standard test plans, supporting automatic testing and report generation.
Robust Safety Features: Includes over-pressure protection and emergency stop functionality to protect both the operator and the injectors.
Remote Diagnostics: Online support via TeamViewer and remote desktop tools for software configuration, calibration profile updates and database upgrades.
Spare Parts Supply: Genuine spare parts available for shipment within 48 hours from the regional service center.
Training and Onboarding: On-site or remote operator training covering operation, calibration and software upgrades.
12 Months Warranty: Full machine warranty covers spare parts and remote support for one year after delivery.
Remote Diagnostics: Online support via TeamViewer and remote desktop tools for software configuration, calibration profile updates and database upgrades.
Spare Parts Supply: Genuine spare parts available for shipment within 48 hours from the regional service center.
Training and Onboarding: On-site or remote operator training covering operation, calibration and software upgrades.
12 Months Warranty: Full machine warranty covers spare parts and remote support for one year after delivery.
| Technical Specification | Parameter Details (HEUI Series) |
|---|---|
| Compatible Injectors | CAT C7, C9, C-9, 3116, 3126, Ford 6.0L/7.3L, etc. |
| Actuation Oil Pressure | 0 - 300 Bar (High-precision control) |
| Fuel Supply Pressure | 0 - 10 Bar (Adjustable) |
| Measurement Method | High-Precision Electronic Flow Sensor |
| Testing Speed Range | 0 - 3000 RPM (Simulated) |
| Temperature Control | Automatic Heating and Cooling (Constant 40±2°C) |
| Power Supply | Three-Phase 380V, 50/60Hz |
| Software System | Industrial PC with Windows OS and Global Database |



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