CR909 High Pressure Common Rail Comprehensive Performance Test Bench

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Details

CR909 High Pressure Common Rail Comprehensive Performance Test Bench

The CR909 is a top-tier, integrated diagnostic platform designed for full-scale diesel fuel system service. It mimics the Engine Control Unit (ECU) to provide precise control signals for high-pressure common rail injectors (solenoid and piezo), fuel pumps, EUI/EUP, and HEUI systems. Compatible with global brands like Bosch, Denso, Delphi, Siemens, Caterpillar, and Cummins, the CR909 features a high-precision electronic flow measurement system and an industrial PC-based control system. Its ability to generate compensation codes (QR coding) and handle extreme pressure conditions makes it the ultimate solution for professional diesel remanufacturing workshops.

Common Rail Comprehensive Test Bench, Diesel Injector Tester, EUI EUP HEUI Calibration

Supported Common Rail Injector and Pump Families

Component Type	Series	Typical Application
High Pressure Injector	Bosch 0445110 series solenoid	Light commercial vehicles
High Pressure Injector	Bosch piezo injector	Passenger cars, SUVs
Electronic Unit Injector	Caterpillar 3406E EUI	Heavy-duty construction
Electronic Unit Pump	Cummins ISX EUP	Heavy-duty commercial
Hydraulic Electronic Unit Injector	Caterpillar C7 HEUI	Construction machinery
Common Rail Pump	Bosch CP3 / CP4 high pressure pump	Global common rail platforms

Top-Tier Comprehensive Coverage

The top-tier integrated diagnostic platform is designed for full-scale diesel fuel system service. It mimics the Engine Control Unit (ECU) to provide precise control signals for high-pressure common rail injectors (solenoid and piezo), fuel pumps, EUI/EUP and HEUI systems. Compatible with global brands like Bosch, Denso, Delphi, Siemens and Caterpillar, the platform delivers comprehensive service for global diesel platforms.

Frequently Asked Questions

Q1. Does it simulate the ECU?
Yes. The platform mimics the Engine Control Unit (ECU) to provide precise control signals.

Q2. Which injector types are covered?
High-pressure common rail injectors (solenoid and piezo), EUI, EUP and HEUI systems are all covered.

Q3. Which brands are supported?
Bosch, Denso, Delphi, Siemens and Caterpillar are covered for global compatibility.

Q4. Does it test fuel pumps?
Yes. Common rail high-pressure pumps (Bosch CP3/CP4) are tested on the platform.

Q5. Is it suitable for full-scale diesel service?
Yes. The top-tier integrated design handles full-scale diesel fuel system service globally.

High-Frequency OEM Injector Coverage

The platform supports thousands of injector part numbers across Bosch, Denso, Delphi, Siemens/Continental and VDO. Representative high-frequency references include Bosch 0445110295 / 0445110376 / 0445110698 / 0445116018 / 0445110561, Bosch 095000-0760 / 095000-5471 / 095000-5476 / 095000-6480 / 095000-7561, Denso 23670-0L020 / 23670-0R010 / 23670-30010 / 23670-30150 / 23670-30390, Delphi EJBR01501Z / EJBR02201Z / R00201Z / R00301D, Siemens/Continental 5WS40156 / A2C59517051, and Cummins 0445120007 / 0445120124 / 0445120129 / 0445120215.

Compatible Engines and Vehicle Applications

The diagnostic workflow covers commercial, off-road and passenger diesel platforms including Caterpillar C7 / C9 / C12 / C15 3406E, Cummins ISBe / ISDe / ISX / QSK / X15, Mercedes-Benz Actros OM471 / OM473 / OM926, Volvo D11 / D13, Scania DC13, MAN D2676, Detroit DD15, Komatsu PC200-8 / PC360-8 / WA380-6 / HD785-7, and Bosch CP1 / CP2 / CP3 / CP4 high-pressure pumps.

CR909 High Pressure Common Rail Comprehensive Performance Test Bench Advantage

All-In-One Comprehensive Testing: A truly universal bench that supports Common Rail Injectors, Common Rail Pumps, EUI/EUP, HEUI, and specialized components like Caterpillar 320D pumps.
High-Precision Electronic Measurement: Equipped with industrial-grade automatic flow sensors to ensure accurate recording of fuel injection, return volume, and sealing performance.
Automated QR/IMA Coding: Features professional software for generating injector compensation codes (QR, IMA, ISA, IQA) to restore factory-standard engine performance.
Industrial PC Control: Powered by a stable Windows-based industrial computer with a user-friendly interface and support for remote system updates and maintenance.
Stable High-Pressure System: Utilizes an original common rail pump and intelligent PID control to maintain highly stable rail pressure for accurate diagnostics.
Extensive Test Database: Includes thousands of built-in test plans for a wide range of injectors and pumps, with the ability for users to add and edit custom data.
Safety & Protection: Built-in short-circuit and pressure overload protection for both software and hardware, ensuring the safety of operators and expensive components.

Remote Diagnostics Support: Online remote assistance is available for installation, calibration and software upgrades.
12 Months Warranty: Full machine warranty covers spare parts and remote support for one year after delivery.

After-Sales Service and Warranty

Remote Diagnostics: Online support via TeamViewer and remote desktop tools for software configuration, calibration profile updates and database upgrades.
Spare Parts Supply: Genuine spare parts available for shipment within 48 hours from the regional service center.
Training and Onboarding: On-site or remote operator training covering operation, calibration and software upgrades.
12 Months Warranty: Full machine warranty covers spare parts and remote support for one year after delivery.

parameter

Technical Parameter	Specifications (Model CR909)
Application Scope	CR Injectors (Solenoid/Piezo), CR Pumps, EUI/EUP, HEUI, CAT 320D
Control System	Industrial PC with Windows OS
Measurement Method	Automatic Electronic Flow Sensor
Rail Pressure Control	Intelligent PID Automatic Adjustment
Main Functions	Sealing, VL, EM, LL, VE Test, QR Coding, BIP Testing
Testing Modes	Normal Test & Fast Test (20s per step)
Special Features	Database Search & Editing, Automatic Report Generation
Safety System	Short-circuit & Over-pressure Hardware/Software Protection