CR919 EUI EUP HEUI Diesel Fuel Injector CRDI CR919 Injector Pump diesel Fuel Functions Testing Machine

CR919 EUI EUP HEUI Diesel Fuel Injector CRDI CR919 Injector Pump diesel Fuel Functions Testing Machine

FUNCTION CHARACTERISTIC

1.Test all the manufacturers of common rail injector 

2.Test all the manufacturers of piezo injector

3.Test all the manufacturers of common rail pump

4.Test DENSO HP0 pump

5.Test common rail (HEUI) injector

6.Test common rail (HEUI) engine oil pump

7.Test 320D common rail pump (the world's first successful development)
8.Test EUI/EUP (can adjust the lift but not to change the camshaft)

9.Test VP44 VE VP37 pump optional function

10.Test RED3 RED4 TICS ZEXEL electronic control pump optional function 

11.Drive circuit board(solenold valve electric parameters to enhance the voltage current,time,pull in voltage ,current,time,keep voltage ,current,time,according to the setting of parameters of production factory) 

12.Accept the speed sensor ,encode signal,high speed solenoid valve drive signal

.Accept the speed sensor ,encoder signal,output 2 PWM drive signal, 2 way solenoid valve drive signal,1 high speed solenoid valve drive signal. Driving signal waveform can be programed.

1 Introduction

1.1 Function

The control system of diesel electronic injection integrated machine adopts fully automatic control, which can easily carry out common rail solenoid valve or piezoelectric injector and optional functions (high pressure pump, HEUI medium pressure common rail injector, actuation pump, 320D Maintenance and testing of oil pumps, unit pumps and pump nozzles. It can test thousands of EFI injectors and fuel pumps of various types, including Bosch, Delphi, Denso, Siemens, Caterpillar, Cummins, etc. The experimental data is complete.

1.2 Main features

(1) Integrated automatic operation, including test bench speed, fuel rail pressure, flow measurement, report analysis, etc., one-key operation, you can get the measurement results.

(2) It can test solenoid valve type or piezoelectric crystal type injectors, common rail high pressure pumps from manufacturers such as Bosch, Delphi, Denso, Siemens, Caterpillar, Cummins, domestic fresh air, Beiyou, and heavy oil. (Note: some functions Optional)

(3) It can test Bosch, Caterpillar, Cummins, Delphi, Nanyue Hengyang, Wittur and other unit pumps and pump nozzles, including Delphi E3 dual solenoid valve pump nozzles (optional);

(4) It can test HEUI medium pressure common rail injectors and actuation pumps (optional);

(5) Caterpillar 320D high pressure pump can be tested (optional);

(6) VP37, VP44, RED4, Denso V3/V4/V5 oil pumps can be tested (optional);

(7) HPI injector and PT pump (optional) can be tested;

(8) The test standard data is consistent with the original factory data, and the test accuracy reaches the original factory standard;

(9) The database is fully open, and the part number can be increased.

(10) The network is automatically upgraded, and the test data and functions are always up-to-date;

(11) The response time of fuel injection can be tested;

(10) Injector compensation codes can be generated;

(11) Injector resistance and inductance can be tested

Applicable injector & pump series

The CR919 diesel injector test bench supports all major injector and pump series from the world's leading manufacturers. Each series contains hundreds of part numbers — the CR919 database holds reference data for all of them and can be expanded on request.

Note: The CR919 supports over 7000 part numbers from Bosch, Denso, Delphi, Siemens, Caterpillar, Cummins, Detroit Diesel, Volvo, Ford, Mercedes-Benz, MAN, VW and Audi through its open database. New series and part numbers can be added to the system on customer request.

Compatible diesel engine series & vehicles

The CR919 covers the widest range of diesel engine series and vehicle applications in our product line. Below is a representative list of supported engine series grouped by manufacturer — all related part numbers within each series are supported.

Bosch common rail engines

• Mercedes-Benz MP4 / Euro 6 heavy duty trucks

• FAW Jiefang J6P, Dongfeng Tianlong

• Renault Premium, Volvo, Ford, VW commercial vehicles

• All Bosch CP1 / CP3 / CP4 / CP5 high pressure common rail pump applications

Denso common rail engines

• Toyota 1GD / 2GD / 1KD / 2KD engines (Hilux, Land Cruiser)

• Isuzu 4JJ1 / 4HK1 / 6HK1 engines

• Hino J05E / J08E engines

• Komatsu SAA6D140E-3 (HPO fuel pump), excavators and construction machinery

• All Denso HPO / HP5 / HP6 / HP7 pump applications

Caterpillar HEUI engines

• Caterpillar C6.4 / C7 / C9 / C9.3 / C12 / C13 / C15 / C18 engine families

• Caterpillar 3126 / 3126B / 3116 / 3236 / 3412 / 3408 engine families

• Caterpillar 320D high pressure common rail pump

• Caterpillar HEUI actuation pumps (HEUP) for C9 / 9.3 platform

Cummins engine families

• Cummins ISX / ISM / ISX15 / M11 / N14 / KTA-19 / KTA-50 PT injector families

• Cummins X15 / QSX15 / QSK19 / QSK38 / QSK50 / QSK60 / G50 common rail injector families

• Cummins NTA855 PT fuel injectors

• Cummins HPI X15 / Q60 / QSK engine families

• Cummins CCR1600-HPO common rail pump

Detroit Diesel DDC engines

• Detroit Series 60 / DDC N3 EUI unit injector family

• Detroit DDC13 / DD15 engines

• Detroit DD60 NZ EUI family (with TU-E camshaft option)

• Freightliner / Western Star / Sterling trucks and coach chassis applications

Ford / Navistar HEUI & Powerstroke engines

• Ford 6.0 / 6.4 Powerstroke HEUI injector families

• Ford G2.8 / G2.9 Delphi E3 injector families

• Navistar Maxxforce / DT466 / DT530 engine families

• Ford / Siemens common rail pump applications

Mercedes-Benz / MAN / VW / Audi unit pumps & piezo

• Mercedes-Benz Actros / Atego EUI EUP unit pump family (TU-D standard)

• Mercedes MP4 PLD unit pump family (with TU-C option)

• MAN EUI EUP unit injector family

• VW / Audi PD / PPD / PIEZO unit pump family (with TU-E option, 5-adapter set)

Volvo / MTU / DAF heavy duty

• Volvo D12A / D12C / D13 EUI injector families

• MTU 4000 series common rail injector family (L'Orange brand)

• DAF trucks common rail injector family

• Delphi E1 / E3 unit injectors for DAF

Other pumps & systems

• Bosch VP37 / VP44 distributor pump family (optional, contact us for pricing)

• Bosch V3 / V4 / V5 / RED3 / RED4 / TICS / ZEXEL electronic control pump family

• Mechanical inline pumps (Euro 2 mechanical) with full attachment set

Frequently Asked Questions

Q1: Which diesel injector types can the CR919 test?

The CR919 multifunctional diesel injector test bench can test all major injector types including common rail solenoid injectors, piezoelectric (PIEZO) injectors, HEUI hydraulic injectors, EUI / EUP unit injectors, PT injectors, and HPI X15 / Q60 injectors. It covers all manufacturers such as Bosch, Denso, Delphi, Siemens, Caterpillar, Cummins, Detroit Diesel, Volvo, Ford, Mercedes-Benz, MAN, VW, and Audi.

Q2: Can the CR919 test Caterpillar HEUI injectors for C7 C9 and 3126 engines?

Yes. The CR919 includes HEUI dual oil circuit standard configuration for testing Caterpillar C7, C9, C-9, 3126, and 3126B engines. Optional HEUI fixtures are available for Ford 6.0 Powerstroke, Isuzu HEUI, Navistar DT466/DT530, and older 3412 / ISUZU / G2.8 / G2.9 injectors.

Q3: Can the CR919 test EUI EUP unit injectors and unit pumps?

Yes. The CR919 comes standard with TU-D camshaft (13 adapters) covering CAT 3406 / C13 / C15 / C18, Cummins M11 / N14 / ISX, Detroit DDC N3 / Series 60, Mercedes MP4 / ACTROS / ATEGO, Volvo D12 / D13, Delphi E1 / E3, and DAF. Optional TU-C or TU-E (contact us for pricing) expand coverage to Mercedes MP4 / VW / Detroit DD60 NZ / Siemens VW PPD Piezo.

Q4: What common rail pumps can the CR919 test?

The CR919 supports Bosch CP1, CP3, CP4 (CP4.4), CP5 pumps (standard), Denso HPO pump 094000-0342 (standard for HPO function), Caterpillar 320D high pressure pump (optional, contact us for pricing), Cummins CCR1600-HPO pump (+G16-7 fixture), Delphi common rail pump (custom fixture), Ford / Siemens pumps (custom fixture). It also tests VP37 / VP44 distributor pumps and V3 / V4 / V5 / RED4 electronic control pumps as optional functions.

Q5: What is the difference between CR919 and CR918S or CR708?

The CR919 is our flagship multifunctional tester with standard 15KW main motor, 4 motors, 4 drawers, and the widest function coverage (EUI EUP HEUI common rail piezo HPI PT pumps all-in-one). The CR918S is similar but comes standard with dual DRV for higher precision and excludes measuring cylinders (so cannot add Euro 2 / VP37 / VP44 / RED4 options). The CR708 is a mid-range model. The CR919 is the best choice for workshops handling all diesel injector types.

High-Frequency OEM Injector Coverage

The platform supports thousands of injector part numbers across Bosch, Denso, Delphi, Siemens/Continental and VDO. Representative high-frequency references include Bosch 0445110295 / 0445110376 / 0445110698 / 0445116018 / 0445110561, Bosch 095000-0760 / 095000-5471 / 095000-5476 / 095000-6480 / 095000-7561, Denso 23670-0L020 / 23670-0R010 / 23670-30010 / 23670-30150 / 23670-30390, Delphi EJBR01501Z / EJBR02201Z / R00201Z / R00301D, Siemens/Continental 5WS40156 / A2C59517051, and Cummins 0445120007 / 0445120124 / 0445120129 / 0445120215.

Compatible Engines and Vehicle Applications

The diagnostic workflow covers commercial, off-road and passenger diesel platforms including Caterpillar C7 / C9 / C12 / C15 3406E, Cummins ISBe / ISDe / ISX / QSK / X15, Mercedes-Benz Actros OM471 / OM473 / OM926, Volvo D11 / D13, Scania DC13, MAN D2676, Detroit DD15, Komatsu PC200-8 / PC360-8 / WA380-6 / HD785-7, and Bosch CP1 / CP2 / CP3 / CP4 high-pressure pumps.

MAIN CONFIGURATION
1.Industrial PC with touch screen
2.Compressor cooling
3.Oil tank(including heating,refrigeration,liquid level detection,temperature detection)
4.Diesel tank(including heating,refrigeration,liquid level detection,temperature detection)
5.Flow meter(German ZDM) detecting the fuel injection flow rate
6.Flow meter(German ZDM) detection of common rail pump
7.Flow meter(German KRACHT) to detect oil flow
8.Flow meter(German KRACHT) detection of diesel oil return flow
9.2sets of BOSCH common rail +DRV
10. Oil tank temperature sensor
11. Diesel fuel tank temperature sensor
12. Diesel supply temperature sensor
13. Diesel return temperature sensor
14. Oil pressure sensor
15. Diesel supply pressure sensor
16. Diesel return pressure sensor
17. Diesel pump internal pressure sensor
18. Oil pressure closed loop control module
19.The device is convenient to move and position the roller

• Remote Diagnostics Support: Online remote assistance is available for installation, calibration and software upgrades.

• 12 Months Warranty: Full machine warranty covers spare parts and remote support for one year after delivery.

After-Sales Service and Warranty

• Remote Diagnostics: Online support via TeamViewer and remote desktop tools for software configuration, calibration profile updates and database upgrades.

• Spare Parts Supply: Genuine spare parts available for shipment within 48 hours from the regional service center.

• Training and Onboarding: On-site or remote operator training covering operation, calibration and software upgrades.

• 12 Months Warranty: Full machine warranty covers spare parts and remote support for one year after delivery.