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G1-33 QSK MTU Fuel Pump Disassembly Tool Set






The G1-33 is a workshop tool set designed to remove and overhaul the heavy-duty fuel pumps used on Cummins QSK and MTU diesel engines. The kit combines a dedicated pump bench, a set of puller rods and an adapter set so a technician can take a pump out of the cylinder head, separate the housing and inspect the internal components without damaging the cam-lobe drive or the solenoid harness.
The pump bench holds the pump body rigid while the technician operates the puller, and the integrated oil tray catches any residual fuel and assembly oil. The set ships with a hard-shell carry case for the rods and adapters, so all parts stay organised on the workshop bench.
Typical applications are Cummins QSK60 / QSK78 used on heavy-duty trucks, mining equipment and power generation, as well as MTU Series 4000 engines (12V 4000, 16V 4000, 20V 4000) widely used on rail traction, marine propulsion and large gensets. The same kit also covers the Bosch P8500 type pumps, which are shared between QSK units and MTU installations through the common rail high-pressure pump family.
The G1-33 reduces pump removal time from several hours of improvised lever work to a controlled operation. Combined with a common rail injector test bench and an ultrasonic cleaner, it brings pump overhaul into a controlled workshop process and saves the cost of premature pump replacement.
For wholesale orders, technical support and after-sales please contact Beacon Machine Manufacturing Co., Ltd via WhatsApp: +86 18253885138.
Frequently Asked Questions
Q1: Which engines does the G1-33 support?
A1: The kit is designed for Cummins QSK engines (QSK60, QSK78) and MTU Series 4000 engines (12V 4000, 16V 4000, 20V 4000). It can also be used on similar Bosch P8500 based pumps found on heavy-duty diesel applications.
Q2: Does the kit include the pump bench?
A2: Yes, a dedicated pump bench with oil tray is part of the standard delivery. The bench holds the pump during removal and catches any residual fuel.
Q3: Is on-site training available?
A3: Remote diagnostics support is included. On-site commissioning can be arranged through Beacon after-sales; please contact us on WhatsApp for schedule and conditions.
Q4: Can the kit be used in field service?
A4: The kit is designed for workshop use due to the bench. For field service a portable puller variant is available on request; please contact our sales team for the field kit option.
Q5: Are spare parts available?
A5: Yes, individual rods, adapters and puller screws can be ordered separately. Beacon stocks spare parts for all G1-33 components.
Dedicated disassembly tool set for Cummins QSK and MTU heavy-duty fuel pumps
Includes pump bench with integrated oil tray for clean pump removal
Set of puller rods for safe separation of pump body from cylinder head
Adapter kit covers multiple pump mounting patterns used on QSK and MTU applications
Hard-shell carry case keeps rods and small parts organised
Suitable for Cummins QSK60 / QSK78 heavy-duty engines
Covers MTU Series 4000 engines (12V 4000 / 16V 4000 / 20V 4000)
Compatible with Bosch P8500 based pumps on heavy-duty diesel engines
Used in commercial truck, marine, rail and genset workshops
Companion tool to common rail injector test bench and ultrasonic cleaning station
| Model | G1-33 |
| Application | QSK / MTU fuel pump removal and overhaul |
| Pump Bench | Included (with integrated oil tray) |
| Puller Rods | 4 rods in graduated lengths |
| Adapters | Multi-pattern adapter kit |
| Carry Case | Hard-shell case with custom insert |
| Compatible Pumps | Cummins QSK60 / QSK78, Bosch P8500 |
| Compatible Engines | Cummins QSK, MTU Series 4000 (12V / 16V / 20V 4000) |
| Typical Applications | Heavy-duty trucks, mining equipment, marine propulsion, rail traction, power generation |
| Net Weight | Approx. 18 kg (full set with bench) |



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